Description
Overview
The 48V 600Ah LiFePO4 Forklift Battery delivers high-performance power for industrial equipment, combining advanced lithium technology with OEM-focused design. As a trusted lithium battery manufacturer, we provide durable, eco-friendly solutions tailored for forklifts, material handling systems, and heavy-duty operations, ensuring efficiency and cost savings for wholesale and OEM partners.
Key Features
- Unmatched Capacity: A 28.8kWh energy output supports extended runtime, ideal for multi-shift operations without frequent recharging.
- Extended Lifespan: Over 6000 cycles at 80% DOD reduce long-term costs, outperforming traditional lead-acid alternatives.
- Industrial-Grade Protection: IP65-rated metal housing resists dust, water, and mechanical stress for reliable performance in harsh environments.
- Smart Safety Systems: Integrated BMS prevents overvoltage, overheating, and short circuits while optimizing charge/discharge efficiency.
- Temperature Adaptability: Operates seamlessly from -10¡ãC to 50¡ãC, ensuring consistent power in extreme conditions.
Product Description
The 48V 600Ah LiFePO4 Forklift Battery is engineered for demanding industrial applications, offering a compact footprint (778mm x 324mm x 570mm) and a weight of 385 kg. Its lithium iron phosphate chemistry ensures high energy density, rapid charging (up to 50A continuous), and peak discharge currents of 100A for heavy loads. The natural cooling design eliminates external fans, reducing maintenance needs. With an advanced BMS, this battery guarantees real-time monitoring of voltage, temperature, and current, prioritizing safety and longevity.
Applications
This lithium battery is ideal for electric forklifts, automated guided vehicles (AGVs), pallet jacks, and warehouse robotics. Its robust design suits logistics centers, manufacturing plants, and cold storage facilities, where reliability and rapid turnaround are critical. OEM partners can customize dimensions, connectors, and communication protocols to integrate seamlessly with existing equipment.
Why Choose Us as Your Lithium Battery Manufacturer
As a leading OEM battery supplier, we specialize in scalable solutions for global clients. Our production facilities are certified to international standards, ensuring strict quality control from cell selection to final assembly. We offer flexible MOQs, competitive pricing, and dedicated technical support to streamline bulk orders. By prioritizing sustainable lithium technology, we help businesses reduce carbon footprints while enhancing operational efficiency.
Technical Support & Warranty
Every 48V 600Ah LiFePO4 Forklift Battery includes a comprehensive warranty and access to 24/7 technical assistance. Our team assists with installation, integration, and troubleshooting, ensuring minimal downtime. Custom firmware updates and performance analytics are available for OEM partners seeking advanced fleet management capabilities.
Invest in the 48V 600Ah LiFePO4 Forklift Battery to elevate your material handling operations with a future-proof, low-maintenance power solution. Contact us to discuss volume discounts, branding options, and tailored specifications for your unique needs.
How Does a 48V 600Ah LiFePO4 Forklift Battery Maximize Industrial Efficiency?
A 48V 600Ah LiFePO4 forklift battery provides approximately 30.7 kWh of energy with a nominal voltage of 51.2V and capacity of 600Ah, delivering 6 to 10 hours of continuous operation under typical industrial loads. Its lithium iron phosphate chemistry offers superior safety, rapid charging, longer cycle life, and enhanced durability compared to lead-acid batteries, making it ideal for heavy-duty forklift applications.
What are the key specifications of a 48V 600Ah LiFePO4 forklift battery?
The 48V 600Ah LiFePO4 forklift battery typically features a nominal voltage of 51.2V and an energy capacity around 30.7 kWh. Dimensions generally measure about 800 x 630 x 600 mm, with a weight near 350 kg. It supports continuous discharge currents of 400-600A and peak discharge currents up to 1200A for short bursts. The battery enclosure is metal with an IP65 rating, providing dust and water resistance. Communication interfaces include RS485, CAN bus, and optional 4G connectivity for real-time monitoring. The integrated Battery Management System (BMS) ensures safety and optimal performance.
How long can a 48V 600Ah LiFePO4 battery power a forklift?
Depending on load and operating conditions, this battery can power a forklift for approximately 6 to 10 hours. For example, at a continuous current draw of 60A, the battery provides about 10 hours of operation (600Ah ÷ 60A). Runtime varies with forklift load, duty cycle, and ambient temperature. LiFePO4 batteries maintain high energy efficiency, around 95%, extending usable runtime compared to lead-acid batteries.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries provide higher energy density, longer cycle life (up to 8000 cycles in some models), faster charging, and superior thermal and chemical stability. They are safer, with minimal risk of thermal runaway or fire. These batteries are lighter, maintenance-free, and provide consistent voltage output throughout discharge, improving forklift performance and reducing downtime and operational costs.
How does the Battery Management System (BMS) improve forklift battery safety and performance?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, over-discharge, overheating, and short circuits. It balances individual cell voltages to extend battery life and triggers alarms or shutdowns if unsafe conditions occur. This ensures reliable operation and maximizes forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging is recommended between 0°C and 55°C with a maximum charge current of 300-400A. Discharging is effective from -20°C to 60°C, supporting continuous discharge currents of 400-600A and peak currents up to 1200A for short bursts. Adhering to these parameters maximizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 48V 600Ah LiFePO4 forklift battery?
These batteries typically offer over 4000 to 8000 cycles at 70-80% depth of discharge, translating to about 7 to 10 years of industrial use. This far exceeds the 1000-1500 cycles typical of lead-acid batteries, reducing replacement frequency and total cost of ownership.
What environmental conditions can a 48V 600Ah LiFePO4 battery withstand?
Designed for industrial environments, these batteries operate reliably in temperatures from -20°C to 60°C and feature an IP65-rated metal enclosure that protects against dust and water ingress. This rugged design ensures consistent performance in warehouses, factories, and outdoor settings.
How does the IP65 rating enhance the durability of forklift batteries?
An IP65 rating certifies that the battery enclosure is dust-tight and protected against water jets from any direction. This prevents contaminants and moisture from damaging internal components, extending battery life and maintaining safety in harsh industrial environments.
What communication protocols are integrated into these batteries for monitoring?
These batteries support RS485, CAN bus, and optional 4G/LTE communication protocols. This enables real-time monitoring of voltage, current, temperature, and state of charge, facilitating remote diagnostics and integration with forklift telematics systems.
How can telematics and real-time monitoring optimize forklift battery usage?
Telematics systems track battery parameters in real time, alerting operators to abnormal conditions such as sudden current spikes or temperature fluctuations. This proactive monitoring reduces unexpected downtime, optimizes charging schedules, and extends battery life, improving overall fleet efficiency.
Chart 1: Battery Cycle Life and Runtime Comparison
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Density (kWh) |
|---|---|---|---|---|
| LiFePO4 48V 600Ah | 4000 – 8000 | 6 – 10 | ~350 | 30.7 |
| Lead-Acid 48V 600Ah | 1000 – 1500 | 4 – 6 | ~450+ | ~20 |
Chart 2: Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP65 | Dust and water resistant |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 48V 600Ah LiFePO4 forklift battery represents the forefront of industrial energy solutions. Its exceptional cycle life, advanced BMS, and rugged IP65 design guarantee forklifts operate safely and efficiently in demanding environments. We are committed to delivering customized, high-quality batteries that boost productivity and reduce operational costs,” says an expert from LiFePO4-Battery-Factory.
Conclusion
The 48V 600Ah LiFePO4 forklift battery is a high-capacity, safe, and durable energy solution that significantly outperforms traditional lead-acid batteries. Its advanced BMS, robust IP65-rated construction, and smart communication features make it ideal for heavy-duty industrial applications. Choosing this battery from trusted suppliers like LiFePO4-Battery-Factory ensures long-term reliability, enhanced forklift efficiency, and optimized operational costs.
FAQs
Q1: How long does a 48V 600Ah LiFePO4 forklift battery last per charge?
Typically, 6 to 10 hours depending on load and operating conditions.
Q2: What is the cycle life of a 48V 600Ah LiFePO4 battery?
Between 4000 and 8000 cycles at 70-80% depth of discharge, far exceeding lead-acid batteries.
Q3: Can these batteries operate in extreme temperatures?
Yes, they perform efficiently between -20°C and 60°C.
Q4: What safety features do these batteries have?
They include an advanced BMS and an IP65-rated metal casing for protection.
Q5: How does communication capability benefit battery users?
It enables real-time monitoring and remote management, optimizing performance and maintenance.
