Description
Overview
The 48V 500Ah LiFePO4 Forklift Battery is a premium lithium battery solution engineered for industrial material handling. As a leading lithium battery manufacturer, we specialize in OEM-ready designs that deliver extended cycle life, rapid charging, and unmatched durability for demanding forklift operations.
Key Features
- 24kWh Energy Output: Powers heavy-duty forklifts for extended shifts with consistent performance.
- 3500+ Cycle Lifespan: Outperforms lead-acid alternatives with 80% DOD capacity retention after 8+ years.
- Smart BMS Integration: Multi-layer protection against overvoltage, temperature extremes, and cell imbalance.
- Rugged IP65 Enclosure: Withstands industrial dust, moisture, and vibration for reliable operation.
- Customizable Communication: CAN-bus and RS485 interfaces enable seamless OEM fleet management integration.
Product Description
Designed for lithium battery manufacturers and OEM partners, this 48V industrial power solution combines high-density LiFePO4 cells with precision engineering. The 48V 500Ah LiFePO4 Forklift Battery delivers 100A peak discharge currents to handle intensive lifting tasks while maintaining stable voltage output. Its modular architecture allows for flexible customization to match specific equipment requirements.
Technical Advantages
- Operates in -30¡ãC to 50¡ãC environments without performance degradation
- 50% faster recharge capability vs traditional batteries
- 350kg optimized weight reduces forklift structural strain
- ISO-certified manufacturing with UL1973 compliance
OEM Partnership Benefits
As a trusted lithium battery manufacturer, we offer OEM clients:
- Custom voltage/capacity configurations
- Battery housing branding options
- Third-party certification support
- Volume pricing for large-scale deployments
The 48V 500Ah LiFePO4 Forklift Battery represents the next evolution in industrial energy storage, combining lithium technology’s efficiency with industrial-grade resilience. Contact our OEM solutions team to discuss tailored battery systems for your material handling equipment.
Why Choose the 48V 500Ah LiFePO4 Forklift Battery for Industrial Power?
The 48V 500Ah LiFePO4 forklift battery delivers high capacity, long cycle life, and advanced safety features, making it ideal for heavy-duty forklifts. Its lightweight design, fast charging, and maintenance-free operation improve forklift efficiency and reduce downtime, offering a superior alternative to lead-acid batteries in industrial applications.
What are the detailed technical specifications of a 48V 500Ah LiFePO4 forklift battery?
A standard 48V 500Ah LiFePO4 forklift battery typically has a nominal voltage of 51.2V and an energy capacity of approximately 25.6 kWh. It supports continuous discharge currents up to 250A and peak discharge currents up to 500A. The battery weighs around 220-385 kg depending on design, with dimensions roughly 495 x 482.6 x 177 mm or customizable. It features a robust metal enclosure with IP65 protection and includes communication ports like RS485, CANBus, and Bluetooth for monitoring.
How does a 48V 500Ah LiFePO4 battery enhance forklift performance and efficiency?
This battery provides stable voltage output and high current delivery, ensuring forklifts maintain consistent speed and lifting power throughout shifts. Its high energy density reduces overall battery weight compared to lead-acid alternatives, improving maneuverability and energy efficiency. Fast charging capabilities allow quick turnaround times, minimizing operational downtime and maximizing productivity.
What are the primary benefits of using 48V 500Ah LiFePO4 batteries in forklifts?
Key benefits include:
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Long cycle life exceeding 3000 to 6000 cycles
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Maintenance-free operation with no watering or equalization
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Enhanced safety with integrated BMS protecting against overcharge, over-discharge, and short circuits
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Lightweight design reducing forklift load and improving efficiency
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Environmentally friendly chemistry with no toxic lead or acid
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Fast charging reducing downtime and increasing productivity
These advantages result in lower total cost of ownership and better operational reliability.
How does the Battery Management System (BMS) improve safety and reliability?
The BMS continuously monitors cell voltage, current, temperature, and state of charge, protecting the battery from overcharging, deep discharge, short circuits, and overheating. It balances cells to maintain uniform performance and prolong battery life. Communication features enable remote diagnostics and real-time monitoring, ensuring safe and reliable operation in demanding industrial environments.
What is the expected lifespan and cycle life of a 48V 500Ah LiFePO4 battery?
With proper use, these batteries typically offer between 3000 and 6000 full charge-discharge cycles at 80% depth of discharge, translating to 8-10 years or more of service life. This longevity far surpasses traditional lead-acid batteries, significantly reducing replacement frequency and associated downtime.
How should you properly charge and maintain a 48V 500Ah LiFePO4 battery?
Charging should be done using a compatible LiFePO4 charger with a maximum charge voltage around 58.4V and recommended charge current up to 250A. Avoid deep discharges below 40V to protect battery health. Maintenance is minimal; no watering or equalization is required. Store batteries in a cool, dry environment between 18°C and 28°C when not in use. Regular BMS monitoring helps detect potential issues early.
What are the common industrial applications for 48V 500Ah LiFePO4 forklift batteries?
These batteries power electric forklifts, AGVs, pallet trucks, and other material handling equipment in warehouses, manufacturing plants, and logistics centers. Their high capacity and robust design make them suitable for continuous, heavy-duty operations requiring reliable and efficient power sources.
How does temperature impact the performance and safety of 48V 500Ah LiFePO4 batteries?
LiFePO4 batteries operate optimally between -20°C and 60°C. Charging is recommended between 0°C and 45°C to prevent damage. Extreme cold reduces capacity temporarily, while excessive heat accelerates aging and risks thermal stress. Proper temperature management and storage within recommended ranges ensure safety and maximize battery lifespan.
What customization options exist for 48V 500Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory provide customization in voltage, capacity, dimensions, terminal types, and communication protocols (CANBus, RS485, Bluetooth). Housing materials and waterproof ratings can be tailored to specific forklift models and operational environments, ensuring seamless integration and optimal performance.
How do 48V 500Ah LiFePO4 batteries compare to traditional lead-acid batteries?
Compared to lead-acid batteries, LiFePO4 batteries offer:
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 3000-6000 cycles | 300-500 cycles |
| Weight | 1/3 to 1/4 of lead-acid | Heavier |
| Charging Time | Fast (1-2 hours) | Slow (8+ hours) |
| Maintenance | None | Regular watering |
| Safety | High, with BMS | Lower, risk of acid spills |
| Environmental Impact | Non-toxic, recyclable | Toxic lead and acid |
LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.
How do you choose a reliable manufacturer or supplier for 48V 500Ah LiFePO4 batteries?
Choose suppliers with proven expertise, quality certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a leading manufacturer offering custom solutions, advanced BMS technology, and global B2B partnerships. Verify warranty terms, testing standards, and customer reviews to ensure reliability and performance.
48V 500Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 51.2V |
| Rated Capacity | 500Ah |
| Energy | 25.6 kWh |
| Max Charge Voltage | 58.4V |
| Max Continuous Discharge | 250A |
| Peak Discharge Current | 500A |
| Cycle Life | 3000-6000 cycles |
| Weight | 220-385 kg |
| Dimensions (LxWxH) | 495 x 482.6 x 177 mm (customizable) |
| Housing Material | Metal enclosure |
| BMS Features | Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing |
| Waterproof Rating | IP65 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we recognize the transformative impact of the 48V 500Ah LiFePO4 forklift battery in industrial power solutions. Its extended cycle life, robust safety systems, and customizable design meet the rigorous demands of modern material handling. We advise businesses to transition to LiFePO4 technology for enhanced efficiency, safety, and sustainability.” — Expert from LiFePO4-Battery-Factory
Conclusion
The 48V 500Ah LiFePO4 forklift battery offers a compelling combination of high capacity, long lifespan, safety, and maintenance-free operation, making it ideal for industrial forklifts and material handling equipment. Its advanced BMS and durable design ensure reliable performance in demanding environments. Partnering with trusted manufacturers like LiFePO4-Battery-Factory guarantees quality, customization, and expert support, optimizing your fleet’s productivity and reducing total cost of ownership.
FAQs
What is the nominal voltage of a 48V 500Ah LiFePO4 battery?
Typically 51.2V, designed to replace 48V lead-acid batteries.
How long does a 48V 500Ah LiFePO4 battery last?
It offers 3000-6000 charge cycles, equating to 8-10 years or more.
Can these batteries be fast charged?
Yes, they support fast charging with appropriate chargers.
What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.
Is maintenance required?
No, LiFePO4 batteries are maintenance-free with no watering needed.
How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.
