Description
Overview
The 24V 280Ah LiFePO4 Forklift Battery is engineered for industrial efficiency, delivering high-performance power for demanding material handling equipment. As a leading lithium battery manufacturer, we provide OEM-ready solutions with extended cycle life, rapid charging, and maintenance-free operation to optimize warehouse productivity.
Key Features
- Industrial-Grade Capacity: 460Ah lithium capacity replaces 700Ah lead-acid equivalents, maximizing uptime for multi-shift operations.
- 5,500+ Cycle Lifespan: Maintains 80% capacity after 5,500 cycles at 100% DOD, reducing total ownership costs by 60% versus traditional batteries.
- Ultra-Fast Charging: Supports 200A continuous charge current, achieving full recharge in 2.5 hours with optional high-current chargers.
- Smart Thermal Management: Integrated cooling fins and BMS-controlled temperature regulation ensure stable performance from -20¡ãC to 55¡ãC.
Product Description
Our 24V 280Ah LiFePO4 Forklift Battery features military-grade prismatic cells with a 12,000-watt continuous discharge rating, supporting heavy loads without voltage sag. The modular design allows capacity expansion up to 600Ah for specialized OEM applications. A multi-layer steel enclosure with IP66 rating protects against impacts and harsh environments.
OEM Customization
As a lithium battery manufacturer specializing in OEM partnerships, we offer:
- Voltage flexibility (36V-80V systems)
- Custom BMS programming for fleet management integration
- Branded housing designs with RFID access control
- ISO 13849 safety-certified assemblies
Technical Specifications
- Energy Density: 155 Wh/kg
- Peak Current: 900A (10-second pulse)
- Communication: CAN BUS RS485 + Bluetooth
- Warranty: 5-year performance guarantee
A 24V 280Ah LiFePO4 forklift battery provides reliable, high-capacity energy with a nominal voltage of 25.6V and capacity of 280Ah, enabling forklifts to operate efficiently for 6 to 10 hours depending on load and usage. Its lithium iron phosphate chemistry ensures enhanced safety, longer cycle life, and faster charging compared to lead-acid batteries, making it a superior choice for industrial applications.
What are the key specifications of a 24V 280Ah LiFePO4 forklift battery?
The 24V 280Ah LiFePO4 forklift battery typically features a nominal voltage of 25.6V and an energy capacity of approximately 7.17 kWh. Physical dimensions usually measure around 600 x 320 x 380 mm, with a weight near 180-200 kg, significantly lighter than equivalent lead-acid batteries. It supports continuous discharge currents around 150-200A and peak discharge currents up to 400A for short durations. The battery casing is metal with an IP65 rating to resist dust and water ingress. Communication interfaces often include CAN bus, RS485, and optional 4G for remote monitoring. The integrated Battery Management System (BMS) ensures safety and optimal performance.
How long can a 24V 280Ah LiFePO4 battery power a forklift?
Depending on the forklift’s load and operating conditions, a 24V 280Ah LiFePO4 battery can power a forklift for approximately 6 to 10 hours. For example, under a moderate load drawing 40A, the battery can deliver about 7 hours of continuous operation (280Ah ÷ 40A = 7 hours). Runtime varies with factors such as duty cycle, ambient temperature, and load weight. LiFePO4 batteries maintain high energy efficiency, typically around 95%, which extends usable runtime compared to lead-acid alternatives.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries offer several advantages: higher energy density, longer cycle life (up to 3500-4000 cycles at 70-80% depth of discharge), faster charging times, and superior thermal and chemical stability. They are safer, with lower risk of thermal runaway or fire. These batteries are lighter, require minimal maintenance, and provide consistent voltage output throughout discharge, improving forklift performance and reducing downtime and operational costs.
How does the Battery Management System (BMS) improve forklift battery safety and performance?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, over-discharge, overheating, and short circuits. It balances individual cell voltages to maximize battery life and triggers alarms or shutdowns if unsafe conditions arise. This intelligent management ensures reliable operation, protects battery health, and enhances forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging is typically performed between 0°C and 55°C with a recommended maximum charge current of 140-200A, depending on the battery model. Discharging is effective from -20°C up to 60°C, supporting continuous discharge currents of 150-200A and peak currents up to 400A for short bursts. Adhering to these parameters optimizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 24V 280Ah LiFePO4 forklift battery?
These batteries generally offer a cycle life exceeding 3500 cycles at 70% depth of discharge, translating to approximately 5 years or more of typical industrial use. Some advanced models reach over 4000 cycles at 80% DoD, far surpassing the 1000-1500 cycles typical of lead-acid batteries. This extended lifespan reduces replacement frequency and lowers total cost of ownership.
What environmental conditions can a 24V 280Ah LiFePO4 battery withstand?
Designed for demanding industrial environments, these batteries operate reliably in temperatures from -20°C to 60°C and feature an IP65-rated metal enclosure to protect against dust and water ingress. This rugged construction ensures consistent performance in warehouses, factories, and outdoor settings.
How does the IP65 rating enhance the durability of forklift batteries?
An IP65 rating certifies that the battery enclosure is dust-tight and protected against water jets from any direction. This prevents contaminants and moisture from damaging internal cells or electronics, extending battery life and maintaining safety in harsh industrial environments.
What communication protocols are integrated into these batteries for monitoring?
Modern 24V 280Ah LiFePO4 forklift batteries commonly support CAN bus, RS485, and optional 4G/LTE communication protocols. These enable real-time monitoring of voltage, current, temperature, and state of charge, facilitating integration with forklift telematics systems for remote diagnostics and performance optimization.
How can telematics and real-time monitoring optimize forklift battery usage?
Telematics systems track real-time battery parameters, alerting operators to abnormal conditions such as sudden current spikes or temperature changes. This proactive monitoring reduces unexpected downtime, optimizes charging cycles, and extends battery life, improving overall fleet efficiency and reducing operational costs.
Chart 1: Comparison of Battery Cycle Life and Runtime
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Density (kWh) |
|---|---|---|---|---|
| LiFePO4 24V 280Ah | 3500 – 4000 | 6 – 10 | ~190 | 7.17 |
| Lead-Acid 24V 280Ah | 1000 – 1500 | 4 – 6 | ~280+ | ~5 |
Chart 2: Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP65 | Dust and water resistant |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we recognize the 24V 280Ah LiFePO4 forklift battery as a transformative solution for industrial power needs. Its superior cycle life, integrated BMS, and rugged design deliver unmatched reliability and safety. Our commitment is to provide customized, high-quality batteries that empower businesses to maximize productivity and reduce total cost of ownership,” says an expert from LiFePO4-Battery-Factory.
Conclusion
The 24V 280Ah LiFePO4 forklift battery stands out as a high-performance, safe, and durable energy solution, significantly outperforming traditional lead-acid batteries. Its advanced BMS, robust IP65-rated design, and smart communication capabilities make it ideal for challenging industrial environments. Choosing this battery from trusted suppliers like LiFePO4-Battery-Factory ensures long-term reliability, enhanced forklift efficiency, and optimized operational costs.
FAQs
Q1: How long does a 24V 280Ah LiFePO4 forklift battery last per charge?
Typically, 6 to 10 hours depending on load and usage conditions.
Q2: What is the cycle life of a 24V 280Ah LiFePO4 battery?
Around 3500 to 4000 cycles at 70-80% depth of discharge, much longer than lead-acid batteries.
Q3: Can these batteries operate in extreme temperatures?
Yes, they function efficiently between -20°C and 60°C.
Q4: What safety features are included in these batteries?
They feature an advanced BMS to prevent overcharge, over-discharge, overheating, and have an IP65-rated metal casing.
Q5: How does integrated communication benefit battery users?
It enables real-time monitoring and remote management, optimizing battery performance and maintenance.
