Description
Overview
The 48V 160Ah LiFePO4 Battery delivers 8.19kWh of industrial-grade power for heavy-duty electric vehicles and equipment. As a leading lithium battery manufacturer, we’ve engineered this solution with 6,000+ cycles and IP67 protection, offering exceptional value for OEM partners in mobility and material handling applications.
Key Features
- High-Capacity Energy Storage: 8.19kWh output with 160Ah capacity
- Robust Power Delivery: 100A continuous/200A peak discharge current
- Military-Grade Protection: IP67-rated metal enclosure (72kg)
- Smart Battery Management: Bluetooth monitoring with optional LCD display
- Scalable Configuration: 4S4P connection capability
Technical Specifications
- Dimensions: 800×332×332mm (compact footprint)
- Voltage Range: 40V-58.4V (51.2V nominal)
- Temperature Range: -20°C~60°C operation
- Cycle Life: >6,000 cycles at 80% DOD
- Self-Discharge: Only 2% per month
Advanced Protection System
- Comprehensive BMS safeguards (10+ protection features)
- Active cell balancing for optimal performance
- Optional self-heating for cold weather operation
- Dual communication protocols (RS485/CAN-bus)
Customization Options
- Connectivity: 4G/GPS/WiFi with anti-theft
- Thermal Management: Fan cooling/heat sink options
- Monitoring: Real-time Bluetooth APP control
- Special Features: Solar MPPT integration
Industry Applications
- Electric vehicles (golf carts, rickshaws, scooters)
- Material handling (AGVs, forklifts, cleaning machines)
- Marine applications (trolling motors)
- Industrial automation equipment
Why Choose Our Solution?
- 20-year design life with 5-year warranty
- Global certifications (UL, IEC, CE, UN38.3)
- 7.5-hour standard charge time (22A)
- OEM/ODM support with custom branding
LiFePO4 Battery Performance and Specifications
What is the maximum continuous discharge current?
The maximum continuous discharge current for LiFePO4 batteries depends on the BMS capacity, typically ranging from 100A to 315A for golf carts and EVs. Higher discharge rates ensure consistent power delivery under heavy loads, preventing voltage drops and maintaining steady performance, especially in high-demand applications like electric vehicles and industrial equipment.
How long does the battery last per charge cycle?
LiFePO4 batteries last 4000+ cycles at 80% depth of discharge (DOD), translating to 8-10 years of reliable service. Their longevity far exceeds traditional lead-acid batteries, making them a cost-effective choice for long-term applications in golf carts, electric vehicles, and energy storage systems.
What is the recommended charging voltage range?
The recommended charging voltage for a 48V LiFePO4 battery is 54.6V for full charge using CC/CV (constant current/constant voltage) protocols. Ensuring accurate voltage levels protects against overcharging, optimizing battery lifespan and maintaining consistent performance.
Can this battery power other EVs besides golf carts?
Yes, 48V LiFePO4 batteries are compatible with various EVs, including electric bikes, scooters, forklifts, and solar-powered vehicles. Their high energy density and efficient performance make them versatile solutions for multiple electric applications beyond golf carts.
What safety features does LiFePO4 chemistry provide?
LiFePO4 chemistry ensures thermal stability, overcharge protection, and short-circuit prevention. Its inherent safety minimizes the risk of thermal runaway and ensures consistent, safe operation, making it ideal for applications requiring high safety standards.
How does it compare to lead-acid batteries in performance?
LiFePO4 batteries provide higher energy density, faster charging, and longer lifespan than lead-acid batteries. They are 50% lighter, offer consistent voltage, and eliminate issues like acid leakage and sulfation, resulting in superior overall performance.
China’s LiFePO4 Battery Factories and Market Presence
Where are China’s LiFePO4 battery factories located?
China’s major LiFePO4 battery factories are located in Shenzhen, Dongguan, and Guangzhou, with additional hubs in Zhejiang and Jiangsu. These regions host advanced manufacturing facilities that supply high-capacity batteries for global markets, including electric vehicles and energy storage.
What production capacity do these factories have?
Leading Chinese factories produce up to 5 GWh annually, catering to large-scale industrial and electric vehicle applications. Automated production lines and strict quality control ensure consistent output and reliable performance for LiFePO4 battery systems.
Are these batteries certified for international standards?
Yes, Chinese LiFePO4 batteries hold UL, CE, RoHS, and UN38.3 certifications, meeting global safety and quality standards. These certifications ensure safe transportation, installation, and operation across international markets.
How do LiFePO4 batteries enhance golf cart performance?
LiFePO4 batteries improve golf cart performance by providing higher energy efficiency, extended range, and consistent voltage output. Their lightweight design reduces overall vehicle weight, resulting in improved acceleration and longer operational hours.
Do factories offer custom battery designs for golf carts?
Yes, Chinese factories offer customizable battery designs tailored to specific golf cart models and performance requirements. They provide flexible options for voltage, capacity, and BMS integration to meet varying customer needs.
What sustainability practices do these factories implement?
Top LiFePO4 factories follow eco-friendly manufacturing processes, focusing on waste management, reduced carbon emissions, and material recycling. Compliance with ISO 14001 standards ensures sustainable operations with minimal environmental impact.
48V LiFePO4 Battery Benefits and Applications
What are 48V LiFePO4 battery advantages for golf carts?
48V LiFePO4 batteries offer longer lifespan, faster charging, and consistent voltage output. They reduce overall vehicle weight, improve acceleration, and eliminate maintenance issues commonly associated with lead-acid batteries, enhancing golf cart efficiency.
How long do 48V LiFePO4 golf cart batteries last?
48V LiFePO4 batteries deliver 4000+ cycles at 80% depth of discharge (DOD), translating to 8-10 years of dependable service. Their extended lifespan reduces replacement costs, making them an economical choice for long-term golf cart use.
What charging time for high-capacity 48V LiFePO4 batteries?
High-capacity 48V LiFePO4 batteries take 5-7 hours to fully charge using a compatible CC/CV charger. Fast chargers can reduce the time to 3-4 hours, ensuring quick power replenishment and minimizing downtime.
Are 48V LiFePO4 batteries cost-effective for golf carts?
Yes, 48V LiFePO4 batteries are highly cost-effective due to their long lifespan, minimal maintenance requirements, and superior energy efficiency. Reduced replacement and maintenance costs offset the higher initial investment over time.
Safety features of 48V LiFePO4 batteries in golf carts?
48V LiFePO4 batteries offer overcharge, over-discharge, and thermal protection. Built-in BMS safeguards against electrical imbalances, ensuring safe and consistent operation in high-demand environments like golf carts.
Maintenance requirements for 48V LiFePO4 golf cart batteries?
48V LiFePO4 batteries require minimal maintenance, mainly periodic connection checks and ensuring firmware updates for the BMS. Avoiding extreme temperatures and maintaining proper charging protocols optimize battery lifespan and performance.
BMS and LiFePO4 Battery Safety for Golf Carts
What is BMS in lithium iron phosphate batteries?
A Battery Management System (BMS) regulates voltage, monitors temperature, and balances cells in lithium iron phosphate batteries. It enhances performance, prevents overcharging, and safeguards against potential hazards, ensuring optimal battery operation.
Advantages of LiFePO4 over lead-acid batteries?
LiFePO4 offers higher energy density, longer lifespan, and minimal maintenance compared to lead-acid batteries. They eliminate issues like sulfation and acid leakage, providing safer and more reliable performance for golf carts and EVs.
Why use 200A BMS for golf cart batteries?
A 200A BMS supports higher continuous discharge currents, making it ideal for high-demand golf cart applications. It prevents overheating, voltage imbalance, and cell degradation, ensuring safe and efficient operation under heavy loads.
How does temperature affect LiFePO4 battery performance?
Extreme temperatures can reduce discharge capacity and affect lifespan, but LiFePO4 chemistry provides better thermal stability than other lithium-ion types. BMS protection mitigates the impact of temperature fluctuations, enhancing safety.
Lifespan expectations for 200A BMS LiFePO4 batteries?
200A BMS LiFePO4 batteries deliver 4000+ charge cycles at 80% DOD, translating to 8-10 years of reliable service. Proper charging protocols and temperature management further extend battery life.
Safety features in lithium iron phosphate golf cart batteries?
LiFePO4 batteries include overcharge, short-circuit, and temperature protection. Built-in BMS enhances safety by preventing abnormal conditions, ensuring reliable and safe operation in golf carts.
Custom LiFePO4 Batteries and Global Export Considerations
Who are top manufacturers in China for custom LiFePO4 batteries?
Top manufacturers include CATL, BYD, and EVE Energy, known for producing high-capacity, custom LiFePO4 batteries for golf carts and EVs. These companies maintain strict quality standards and supply global markets.
What certifications ensure safety for 48V 160Ah LiFePO4 packs?
48V 160Ah LiFePO4 packs hold UL, CE, and UN38.3 certifications, ensuring compliance with international safety and transportation standards. These certifications guarantee safe use across diverse applications.
How to optimize charging cycles for 48V 160Ah LiFePO4?
Optimize charging cycles by using a 54.6V CC/CV charger and avoiding frequent deep discharges. Maintaining the recommended voltage range enhances lifespan and ensures consistent battery performance.
What are the key performance specifications?
48V 160Ah LiFePO4 batteries deliver 7680Wh of stored energy with a continuous discharge current up to 200A. Their high capacity and consistent voltage output make them ideal for demanding EV and energy storage applications.
How to handle shipping for large LiFePO4 batteries from China?
Shipping large LiFePO4 batteries requires compliance with UN38.3 and MSDS regulations. Proper packaging, documentation, and adherence to international transport protocols ensure safe and timely delivery.
What industries commonly use 48V 160Ah LiFePO4 battery packs?
Industries using 48V 160Ah LiFePO4 packs include electric vehicles, renewable energy storage, and industrial backup systems. Their high capacity and reliability make them ideal for high-demand applications.
Longevity, Safety, and Maintenance of 48V LiFePO4 Golf Cart Batteries
What is the lifespan of 48V LiFePO4 golf cart batteries?
48V LiFePO4 batteries last 4000+ cycles at 80% DOD, translating to 8-10 years of reliable performance. Proper maintenance and adherence to charging protocols further enhance longevity.
How does 48V LiFePO4 compare to lead-acid batteries?
48V LiFePO4 batteries outperform lead-acid alternatives with higher energy efficiency, faster charging, and reduced weight. They eliminate sulfation and acid leakage issues, ensuring safer and more consistent operation.
What safety features do built-in BMS provide?
Built-in BMS offers overcharge, short-circuit, and thermal protection, preventing abnormal conditions and ensuring safe, consistent operation. Voltage balancing enhances battery longevity and safety.
Are these batteries compatible with all golf carts?
Yes, 48V LiFePO4 batteries are compatible with most golf cart models. Their standardized dimensions and voltage levels ensure seamless integration with various electric golf cart systems.
How to maintain 48V LiFePO4 golf cart batteries?
Maintain 48V LiFePO4 batteries by checking connections, ensuring firmware updates, and following charging protocols. Avoiding deep discharges and extreme temperatures prolongs battery life.
Why choose LiFePO4 chemistry for golf cart batteries?
LiFePO4 chemistry offers superior safety, longer lifespan, and consistent performance. Its thermal stability, high energy density, and minimal maintenance requirements make it ideal for golf cart applications.
